TONFUL Electric - Professional Waterproof Wire Nut Manufacturer
At Tonful Electric, we’ve spent over 15 years perfecting the art and science of electrical connections. Our waterproof wire nuts represent the pinnacle of connection technology—designed by engineers who understand real-world applications.
Certified By
TONFUL Made Waterproof Wire Nut
- Wire Accessories
Waterproof Wire Nut-JW1050
- Wire Accessories
Waterproof Wire Nut-JW1040
- Wire Accessories
Waterproof Wire Nut-JW1030
- Wire Accessories
Waterproof Wire Nut-JW1020
- Wire Accessories
Waterproof Wire Nut-JW1011
- Wire Accessories
Waterproof Wire Nut-JW1010
- Wire Accessories
Waterproof Quick Branch Connector
A Brief Self-Nomination: Why Choose Tonful Electric?
At Tonful Electric, we’ve spent over 15 years perfecting the art and science of electrical connections. Our waterproof wire nuts represent the pinnacle of connection technology—designed by engineers who understand real-world applications.
- Engineering Excellence: Our R&D team includes certified electrical engineers with field experience
- Manufacturing Precision: ISO 9001:2015 certified facilities with rigorous quality control
- Material Innovation: Premium compounds that withstand temperature extremes and harsh environments
- Global Standards Compliance: UL Listed, CSA Certified, and IP68 rated products
- Customer-Focused Solutions: Custom designs for specific industry applications
Tonful Waterproof Wire Nut Step-by-Step Installation
Proper installation ensures optimal performance and longevity. Follow these simple steps:
01
Prepare the Wires
Strip approximately 3/4 inch (19 mm) of insulation from the end of each wire you intend to connect. Ensure the exposed copper is clean, straight, and undamaged. If the wires are stranded, twist the strands together neatly.
02
Insert the Wires
Hold the wires to be connected so their stripped ends are even. Insert them firmly into the open end of the blue gel-filled cap until the bare copper is no longer visible.
03
Twist the Connector Onto the Wires
While holding the wires steady, begin twisting the orange outer shell clockwise onto the wires. Continue twisting until the shell is hand-tight and you feel significant resistance. The internal spring mechanism will securely twist the wires together.
04
Ensure a Secure Connection
Gently tug on each individual wire to confirm they are locked securely in place and will not pull loose. A properly installed connector will hold the wires firmly.
05
Seal the Connector
Once the connection is secure, fold the flexible cap back over the orange shell. Press firmly around the base and sides to ensure a complete seal. The cap is designed to form a tight, waterproof barrier over the connection.
06
Final Check and Installation
Do a final visual check to confirm the cap is fully covering the shell and the wires are properly sealed inside. You can now safely place the connected wires into the electrical box or fixture. The connection is now waterproof, corrosion-resistant, and secure.
In extremely wet environments, consider adding a small amount of dielectric grease For maximum wire insertion, pre-twist conductors with lineman's pliers In high-vibration applications, secure wires with additional cable ties For underground applications, wrap the connection with self-fusing silicone tape for enhanced protection
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Tonful Waterproof Wire Nut Technical Performance
| product name | JW1010 | JW1011 | JW1020 | JW1030 | JW1040 |
| Max. Voltage | 600V max. building wire (1000V max. signs or luminaries) | 600V max. building wire (1000V max. signs or luminaries) | 600V (1,000V in fixtures and signs) | 600V (1,000V in fixtures and signs) | 600V (1,000V in fixtures and signs) |
| Wire Range: | Min #22/Max #12(AWG) | Min #24/Max #12 (AWG) | Min #22/Max #12 | Min #22/Max #8 | Min #22/Max #6 |
| Connector Size: | Φ10mmx23.8mm | Φ12mm x 30mm | Φ14mm x 24mm | Φ17.2mm x 34.5mm | Φ20.6mm x 41.2mm |
| Rated temperature | 105°C (221°F) | 105°C (221°F) | 105°C (221°F) | 105°C (221°F) | 105°C (221°F) |
| Silicone Sealant: | -45°F to 400°F | -45°F to 400°F | -45°F to 400°F | -45°F to 400°F | -45°F to 400°F |
| Flammability rating | UL94V-0 | UL94V-0 | UL94V-0 | UL94V-0 | UL94V-0 |
| Stripping length | 10-12mm | 10-12mm | 10-12mm | 10-12mm | 10-12mm |
| weight | 1.99g | 2.49g | 2.75g | 4.63g | 6.58g |
| packaging | 500Pcs/Bag | 500Pcs/Bag | 500Pcs/Bag | 500Pcs/Bag | 500Pcs/Bag |
| Instructions | Plug-and-tight installation | Plug-and-tight installation | Plug-and-tight installation | Plug-and-tight installation | Plug-and-tight installation |
More Than Just a Waterproof Wire Nut Manufacturer
At Tonful Electric, we don’t just manufacture products—we engineer solutions for real-world challenges.
Service Consultation
Whether your Waterproof Wire Nut requirements are straightforward or complex, our team provides expert advice and technical consultation. For more intricate projects, we offer in-depth engineering support to ensure optimal product selection and application, guaranteeing safety and efficiency in your electrical systems.
Product Recommendations
Unsure which Waterproof Wire Nut suits your system? Our specialists provide free, customized recommendations based on your specific operational and environmental requirements, ensuring you get the perfect fit for your electrical protection needs.
Installation Support
Need help with installation? Our technical team is available to answer your questions or provide hands-on support. For larger projects, we can even dispatch an engineer to your site for on-the-ground assistance, ensuring your RCCBs are installed correctly and function seamlessly within your electrical network.
Logistics Support
If you lack a reliable freight forwarder, we can arrange transportation from our factory to your project site at no extra cost. Our logistics team ensures timely and secure delivery to keep your project on schedule, minimizing downtime and delays.
Tonful Workshop
Frequently Asked Questions
We have compiled some common questions from our clients. If your question isn’t included here, our customer service is always available to help. We’d love to talk with you.
What makes a wire nut "waterproof"?
Our waterproof wire nuts combine several critical elements to prevent water ingress:
- A specially designed shell that creates a watertight seal around wire entries
- Internal silicone or gel compounds that displace air and prevent moisture penetration
- Precision threads that compress conductors while maintaining the integrity of the waterproof barrier
- Materials selected specifically for long-term performance in wet conditions
How do I know which size waterproof wire nut to use?
Select the appropriate size based on:
- The gauge (AWG) of wires being connected
- The number of conductors being joined
- The environmental conditions (standard TWN-A or premium TWN-P series)
Are Tonful waterproof wire nuts reusable?
TWN-A series wire nuts are reusable for up to 3 installations without compromising waterproof integrity. TWN-P series with activated silicone sealant are designed for single use to maintain optimal protection.
What's the difference between "water-resistant" and "waterproof" wire nuts?
Water-resistant products may withstand occasional moisture exposure or humidity but aren’t designed for submersion. Our waterproof wire nuts are IP68 rated, capable of continuous submersion at specified depths without failure.
How long will the waterproof seal last?
Under normal operating conditions, Tonful waterproof wire nuts maintain their integrity for:
- TWN-A Series: 10+ years in intermittent wet conditions
- TWN-P Series: 15+ years even in continuous submerged applications
Extreme temperature cycling, UV exposure, or chemical exposure may affect these timeframes.
Can I use waterproof wire nuts for direct burial applications?
Yes, both our TWN-A and TWN-P series are UL Listed for direct burial applications. For optimal longevity in underground installations, we recommend:
- Using the TWN-P series for added protection
- Wrapping connections with additional self-fusing silicone tape
- Installing within appropriate junction boxes when required by code
Are Tonful waterproof wire nuts code compliant?
Yes, our products meet or exceed relevant electrical codes including:
- National Electrical Code (NEC) requirements
- UL 486D standards for wire connectors
- CSA C22.2 certification requirements
- IP68 environmental protection standards
- RoHS compliance for environmental safety
Understanding Protection Ratings
Waterproof ratings are standardized through the Ingress Protection (IP) system:
- IP65: Protected against water jets from any direction
- IP66: Protected against powerful water jets
- IP67: Protected against temporary immersion (up to 1 meter for 30 minutes)
- IP68: Protected against continuous immersion (depth specified by manufacturer)
The Science Behind Reliable Connections
A properly designed waterproof wire nut addresses four critical factors:
- Electrical Continuity: Ensuring consistent, low-resistance connections
- Mechanical Stability: Preventing conductor movement and vibration failures
- Environmental Isolation: Sealing out moisture, dust, and corrosive elements
- Thermal Management: Maintaining performance across temperature extremes
Our engineering team optimizes each of these factors through materials science and design innovation.
When to Choose Specialized Connectors
While standard waterproof wire nuts excel in most applications, certain scenarios call for specialized solutions:
- High-Vibration Environments: Consider connections with strain relief
- Extreme Chemical Exposure: Specify chemically-resistant models
- Safety-Critical Systems: Use redundant connection methods
- Frequent Access Requirements: Select inspection-friendly designs
Our technical support team can help determine when standard or specialized connectors are appropriate for your application.
Environmental Impact Considerations
Tonful is committed to environmental responsibility:
- RoHS-compliant materials free from harmful substances
- Reduced plastic usage through optimized design
- Manufacturing processes that minimize waste
- Recyclable packaging and shipping materials
By choosing quality connectors with longer service life, you also reduce the environmental impact of frequent replacements and system failures.
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