Heat Shrink Butt Connector

Heat Shrink Butt Connector

Join conductors with TONFUL BHT heat shrink butt connectors. A tinned copper crimp barrel and adhesive-lined sleeve combine the electrical splice and heat-shrink insulation in one connector.

  • BHT series · 5 original catalog models
  • Tinned copper
  • Model-specific wire ranges and dimensions
  • Samples and packaging reviewed with your enquiry

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Overview

Join conductors with TONFUL BHT heat shrink butt connectors. A tinned copper crimp barrel and adhesive-lined sleeve combine the electrical splice and heat-shrink insulation in one connector.

Compare 5 original catalog models below. Send the complete model number, conductor size and application so TONFUL can review your product enquiry.

Features

  • Tinned copper barrel: A copper crimp connection beneath a translucent insulating sleeve.
  • Adhesive-lined heat shrink: The sleeve shrinks around the wire insulation when heated according to the approved process.
  • Crimp then heat: Use compatible crimp tooling before applying controlled hot air. No solder ring is used.
  • Model-specific wire ranges: Compare five original BHT models, including smaller and larger conductor options.

Technical Specifications

Parameter Specification
Series BHT
Contact material Tinned copper
Sleeve construction Adhesive-lined polyolefin heat shrink
Catalog shrink ratio 3:1
Connection process Crimp barrel, then heat sleeve
Catalog wire range 0.25–10 mm², depending on model

Confirm voltage, temperature, inspection criteria and required documentation for the selected model and completed assembly.

Dimension

Dimensions are in millimeters unless otherwise indicated. Original model references and catalog values are preserved. On small screens, scroll the table horizontally.

Item NO. A.W.G mm² Dimension Thickness Color
B L2 W L1
BHT-0.5 26-24 0.25-0.5 1 12 3 26 0.5mm ●
yellow/clean
BHT-1.25 22-18 0.5-1.5 1.7 15 4.8 36.5 0.8mm ●
red
BHT-2.5 16-14 1.5-2.5 2.4 15 5.8 36.5 0.8mm ●
blue
BHT-5.5 12-10 4.0-6.0 3.6 15 6.8 41.5 1.0mm ●
yellow
BHT-8 10-8 6.0-10.0 4.6 20.7 9.4 51 1.2mm ●
yellow

Original model-table values are retained. BHT-0.5 colour is recorded as “yellow/clean” in the source; confirm the colour when ordering. Gallery selection and application visuals are illustrative and do not establish current ratings or environmental qualification.

Selection Guide

Match both conductors to the selected BHT model. Check the listed B, L2, W, L1 and thickness values, and ensure the sleeve suits the wire insulation diameter.

Strip to the approved length and insert the conductors into opposite ends of the copper barrel. Crimp each end using suitable tooling, heat evenly with a controlled hot-air gun, then allow to cool and inspect the finished splice. Confirm environmental and insulation requirements for the installation.

Applications

Potential uses include automotive wiring, equipment harness repairs, lighting circuits and marine wiring where the selected connector and completed assembly meet the project requirements.

Product compatibility and qualification depend on the model, installation process and approved assembly.

Ordering Information

Send the complete BHT model number, wire sizes, application and order quantity. Include your sample, inspection, packaging and documentation requirements.

Explore heat shrink terminals or contact TONFUL Electric to discuss product selection and supply.

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Product photos are high-definition illustrative recreations of the original images. Confirm the supplied product against an approved sample.

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