BV / PVT Insulated Butt Connector

BV / PVT Insulated Butt Connector

TONFUL Electric BV and PVT insulated butt connectors provide tubular crimp connections for joining wires end to end. Compare the model-specific wire range, current values and dimensions before selecting a connector.

  • 12 catalog models across the BV and PVT series.
  • Listed conductor sections span 0.2–50 mm² across the range.
  • Model-specific catalog current values: 15–160 A.
  • Compare wire size, barrel dimensions and overall length.

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Overview

TONFUL Electric BV and PVT insulated butt connectors provide tubular crimp connections for joining wires end to end. Compare the model-specific wire range, current values and dimensions before selecting a connector. The original product range lists nine BV models and three PVT models.

The connector joins conductors through a crimped tubular contact inside vinyl insulation. Select the complete conductor combination and crimping method against the approved product specification.

Features

  • Vinyl insulation: sleeve color is listed for each model.
  • Tin plating: plating information retained from the original product page.
  • Two catalog series: BV and PVT models have different listed lengths and wire ranges.
  • Model-specific selection: check conductor section, dimensions and current value together.

Technical Specifications

Parameter Specification
Product family Insulated butt connector
Series BV / PVT
Terminal material Source detail tables: copper tubular; source summary: brass — confirm for the selected model
Plating Tin
Insulation material Vinyl
Listed models 12
Conductor section 0.2–50 mm² across listed models
Maximum current 15–160 A, depending on model

Current values are model-specific catalog values. Confirm the conductor, installation and operating conditions for your assembly.

Dimension

All terminal dimensions are in millimeters; conductor section is in mm² and current is in A. Values below are retained from TONFUL’s original product information.

Model Wire section
(mm²)
AWG
(catalog)
Max current
(A)
I
(mm, catalog)
dΦ
(mm)
DΦ
(mm)
L
(mm)
Color
BV0.5 0.2–0.5 26–22 15 12.0 1.3 3.3 22.0 Red
BV1.25 0.5–1.5 22–16 19 15.0 1.7 4.3 25.0 Red
BV2 1.5–2.5 16–14 27 15.0 2.3 4.9 25.0 Blue
BV3.5 2.5–4 14–12 36 15.0 3.0 6.3 25.0 Black
BV5.5 4.0–6.0 12–10 48 15.0 3.4 6.7 25.0 Yellow
BV8 6.0–10.0 #8 62 21.0 4.5 8.5 32.0 Red
BV14 10–16 #4 88 26.0 5.8 10.5 42.0 Blue
BV22 16–25 #4 115 29.0 7.7 13.0 50.0 Yellow
BV38 35–50 #2 160 32.0 9.4 15.3 55.0 Red
PVT1.25 0.5–1.5 22–16 19 8.0 1.7 4.3 16.0 Red
PVT2 1.5–2.5 16–14 27 8.0 2.3 4.9 16.0 Blue
PVT5.5 4.0–6.0 12–10 48 8.0 3.4 2.7 20.5 Yellow
BV insulated butt connector dimensional reference showing dΦ l and L
Redrawn dimensional reference. The original table uses I and includes DΦ; the original drawing labels l and does not show DΦ. Confirm the approved engineering drawing and notation.

Catalog value to confirm: PVT5.5 lists DΦ = 2.7 mm and dΦ = 3.4 mm. These values are reproduced unchanged but are inconsistent if interpreted as outer and inner diameters. Confirm before ordering. The original AWG values for BV14 and BV22 are both #4 and are also retained for confirmation.

Selection Guide

Match both conductors to the selected connector’s approved wire range, then compare the dimensions and current value. Use a compatible insulated-terminal crimping tool and confirm strip length, crimp positions and inspection criteria.

Do not assume BV and PVT models with similar names are interchangeable. Resolve the noted catalog inconsistencies against an approved drawing or sample before production.

Applications

For end-to-end conductor connections in equipment wiring, cable assemblies and harness repairs where the selected connector meets the complete assembly requirements.

Confirm voltage, temperature, environmental protection and required approvals for your selected model. These ratings are not stated on the original page.

Ordering Information

Provide the full BV or PVT model number, conductor sizes and conductor combination, order quantity and application requirements when requesting a quotation. Include samples, packaging and inspection requirements.

Explore more vinyl-insulated terminals or TONFUL terminals and connectors.

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Product images are high-definition illustrative recreations of the original photographs. Confirm the product configuration against an approved sample.

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