Waterproof Cap Solder Sleeve Wire Connector
TONFUL Electric HSWN closed-end solder sleeve connectors combine a transparent heat-shrink sleeve with a copper spring, solder ring and colored end closure. Compare four catalog models by combined copper cross section, sleeve dimensions and end-closure color.
- 4 catalog models with green, red, blue and yellow end closures.
- The transparent sleeve encloses a copper spring, solder ring, sealing insert and colored glass end closure.
- Transparent sleeve for visual inspection of the connection.
- Select the exact conductor combination and heating process with the model.
Overview
TONFUL Electric HSWN closed-end solder sleeve connectors combine a transparent heat-shrink sleeve with a copper spring, solder ring and colored end closure. Compare four catalog models by combined copper cross section, sleeve dimensions and end-closure color. The transparent sleeve encloses a copper spring, solder ring, sealing insert and colored glass end closure.
Features
- Closed-end design: the tinted glass ball forms the end closure.
- Internal connection components: a square copper-wire spring and fluxed solder ring are enclosed by the sleeve.
- Sealing inserts: glue rings are part of the original connector construction.
- Color identification: choose the model using its glass end-closure color and copper-section range.
- Visual inspection: the transparent sleeve allows the internal assembly to be viewed.
Technical Specifications
| Parameter | Specification |
|---|---|
| Series | HSWN |
| Connector type | Closed-end solder sleeve connector |
| Sleeve | Transparent blue, radiation cross-linked modified polyvinylidene fluoride (PVDF) |
| Internal components | Fluxed solder ring; square copper-wire conical spring; glue sealing inserts |
| End closure | Tinted glass ball: green / red / blue / yellow |
| Shrink ratio (catalog) | 2:1 |
| Operating temperature (catalog) | −55°C to 150°C |
| Minimum shrink temperature (catalog) | 200°C; confirm model-specific heating instructions |
Use the current model datasheet to confirm conductor combinations, heating conditions, temperature limits and installation requirements.
Original Catalog Test Data
The table below retains the original catalog wording and values. Request the current test report for the selected model and installation; the listed test methods and IP67 entry do not establish approval for every conductor combination or environment.
| Property | Specification requirement | Test method | Typical value |
|---|---|---|---|
| Tensile Strength | 4.5N or more than outgoing line | NAS1745 | passed |
| Corrosion Resistance (35℃ 96hrs; 5%NaCl) | ≤2.5MV | NAS1745 | passed |
| Bronze Disease (121℃ 16hrs) | anticorrosion | NAS1745 | passed |
| Flame Retardant | Self Extinguish in 5S | UL224 | passed |
| Liquid Resistance (25℃ 24hrs;soaking) | ≥20MV | NAS1745 | ≥25MV |
| Protection Type | – | IEC 60529 | IP67 |
| Voltage Drop | ≤2MV | NAS1745 | passed |
| Aging Strength (-65℃-155℃ five cycle circulations) | ≤2.5MV | NAS1745 | passed |
| Vibration Resistance (70 to 2000HZ in 0.06″DA or 15G rush hours (1 hour in each direction) ) | ≤2.5MV | NAS1745 | passed |
| Dielectric Strength | ≥30kV/mm | ASTM D2671 | ≥32kV/mm |
Dimension
Dimensions are in millimeters and conductor sections are in mm². Model references and dimension values are retained from the original TONFUL catalog.
| Model | Min copper section (mm²) | Max copper section (mm²) | ΦA (mm) | L (mm) | B (mm) | End-closure color |
|---|---|---|---|---|---|---|
| HSWN-0.5 | 0.7 | 2.4 | 3.6 | 38 | 26 | green |
| HSWN-1.25 | 2.0 | 4.0 | 5.0 | 38 | 26 | red |
| HSWN-2.5 | 3.5 | 8 | 7.5 | 45 | 30 | blue |
| HSWN-5.5 | 7.5 | 12 | 9.4 | 45 | 30 | yellow |
- 1 — Insulation sleeve
- 2 — Solder ring with flux
- 3 — Square copper-wire conical spring
- 4 — Tinted glass end-closure ball
- 5 — Glue sealing insert
Selection Guide
Compare the combined copper cross section with the exact HSWN model. Confirm the conductor combination, heating instructions and installation conditions before assembly. Send the mating-part reference or assembly drawing for selection assistance.
Applications
Enclosed wire-end connections and compatible multi-wire assemblies in equipment harnesses, maintenance work and OEM wiring projects. Confirm wet-location suitability, conductor combinations and the required protection level for the exact model and finished assembly.
Ordering Information
Provide the full HSWN model reference, combined copper cross section and conductor arrangement, order quantity and intended application. Include packaging, labeling and delivery requirements for OEM and wholesale enquiries.